Pilot Plant Operations Technician
Compensation
EstimatedThe Role
Job Title: Pilot Plant Operations Technician
About AVN
AVN is a strategic innovation partner providing deep, uncommon expertise and infrastructure to solve the most challenging problems of science and technology. AVN's expertise in chemicals, energy, environmental, and advanced software enables its partners to move ideas from conception to market quickly and efficiently. AVN's chemical, energy, and environmental services business unit is headquartered in South Charleston, West Virginia. This business unit provides a broad range of unbiased technical services in industrial R&D, ranging from fundamental research to highly applied development in both the process and product arenas. Our laboratory technicians are essential in providing valuable R&D services to AVN's global customers from our South Charleston laboratories.
We are seeking an experienced and adaptable Advanced Operations & Maintenance Technician to support the construction, operation, maintenance, and troubleshooting of pilot-scale chemical facilities. This position offers the opportunity to work on a wide variety of technologies and processes, providing hands-on experience in research, process development, and chemical manufacturing.
About the Position
AVN Pilot Plant Operations Technician’s work alongside engineers, operators, and instrumentation personnel to safely construct, operate, maintain, and improve pilot plant systems. Responsibilities include equipment installation, process operations, troubleshooting, maintenance activities, data collection, sample handling, and execution of critical safety procedures.
Successful candidates will thrive in a dynamic environment where projects frequently transition between design, startup, operation, and decommissioning phases. The ideal candidate is mechanically inclined, safety-focused, and comfortable learning new technologies.
Key Responsibilities
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Operate pilot-scale chemical processing equipment using both field controls and distributed control systems (DCS).
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Execute operating procedures and experimental run plans.
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Monitor process conditions and respond appropriately to process deviations.
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Collect and document research-quality operating data and observations.
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Assist with pilot plant construction and modification projects.
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Install tubing, small-bore piping, process equipment, valves, and instrumentation.
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Support rigging and equipment placement activities.
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Read and understand basic engineering drawings, P&IDs, and equipment layouts.
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Perform preventive and corrective maintenance on mechanical equipment.
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Troubleshoot pumps, valves, piping systems, instruments, and process equipment.
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Assist engineers in identifying and resolving operational challenges.
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Participate in equipment startup, shutdown, and turnaround activities
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Collect process samples safely and accurately.
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Perform basic analytical testing and routine laboratory measurements.
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Assist with handling high-pressure, reactive, flammable, or hazardous materials.
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Document and communicate analytical results and observations.
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Execute and support Life Critical Work Processes, including: Lockout/Tagout (LOTO), Safe Work Permits, Hot Work Permits, Confined Space Entry, and Elevated Work Activities
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Follow all HSES procedures and operating standards.
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Maintain proper chemical handling, labeling, storage, and waste management practices.
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Participate in safety reviews, audits, and continuous improvement initiatives.
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Train and mentor less experienced technicians.
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Support facility housekeeping and maintenance activities.
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Contribute to a positive, collaborative team environment.
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Assist with special projects and other operational needs as assigned.
Required Qualifications
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High school diploma or equivalent.
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Minimum of 3 years of experience in chemical operations, chemical manufacturing, pilot plant operations, maintenance, or a related industrial environment.
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Working knowledge of process equipment, piping systems, and chemical operations.
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Strong mechanical aptitude and troubleshooting skills.
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Ability to understand and execute safe work practices.
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Proficiency with Microsoft Office applications, including Word and Excel.
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Strong written communication and documentation skills.
Preferred Qualifications
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Associate degree in Process Technology, Industrial Technology, Chemistry, or a related field.
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Bachelor's degree in a technical discipline.
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Five or more years of experience in chemical processing, pilot plant operations, or industrial manufacturing.
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Experience with distributed control systems (DCS).
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Experience with basic anal
Benefits
Estimated- Competitive pay
- Health insurance
- 401(k)
- Paid time off
- Overtime available
- Safety training provided