Senior Process Technician
Compensation
The Role
General Overview
The Senior Process Technician is responsible for the daily operational success of complex food processing equipment to maintain production goals, while ensuring high-quality and safety compliance. The Senior Process Technician is expected to set up, operate, adjust, and troubleshoot the processing lines while learning and mastering each piece of equipment in a hands-on, fast paced environment.
Essential Functions
- Expertly set-up, troubleshoot, maintain, and comprehensively understand production processing equipment including electronic sorting machines, palletizers, fillers, scales, and case erectors to optimize line speeds.
- Monitor line performance to detect malfunctions and adjust / repair equipment on the fly as needed to ensure quality specifications are consistently met.
- Perform advanced troubleshooting, problem solving, and repairs to minimize downtime and maintain production through-put.
- Basic understanding of technical drawings, schematics, diagrams, math, and computer skills.
- Ownership of quality and safety at all times while driving continuous improvement.
- Performing start-ups, shut downs, change overs and monitoring line performance.
- Conduct routine inspections and perform monthly preventative maintenance and minor repairs on production equipment.
- Work alongside the quality team to conduct routine quality checks and record data while ensuring product and packaging standards are met.
- Assist in training of new / junior operators.
- Maintain accurate, daily detailed records of production metrics and equipment performance.
- Clean and sterilize processing equipment strictly adhering to health and safety policies while maintaining a clean, safe, and organized work area.
- Require daily usage of pallet jacks, propane / electric forklifts, and aerial lifts.
- Load / Feed raw materials and product into production lines and manage the output.
- Strictly adhere and aid in the enforcement of company GMP, PPE, and SQF protocols.
- Work with maintenance and quality teams to identify process improvements wherever possible.
- Responsible for upholding all Food Safety, Quality, & People Safety policies and regulations.
Physical Requirements
- Familiar with various hand / power tools and working with fast paced machinery
- Constantly works indoors / outdoors in varying weather conditions and temperatures
- Constantly exposed to excessive loud noise
- Frequently exposed to dust, gas, fumes, chemicals, etc.
- Occasionally works at heights greater than 25 feet
- Constant vision requirements (Safety glasses)
- Constantly standing / walking for long periods of time
- Constantly bending, squatting, kneeling, or twisting
- Occasionally climbing or crawling
- Frequently lifting / carrying up to 50 lbs.
- Constant use of hands and arms for grasping, fine manipulation, pushing, pulling, reaching, typing, etc.
- Frequent driving of material handling equipment including forklifts, tractors, and aerial lifts.
Mental Requirements
- Proficient in advanced machine operations in a food production / packaging environment
- Strong, mechanical aptitude with the ability to troubleshoot, while maintaining attention to details
- Dependable, focused, and self-motivated
- Ability to multi-task and prioritize daily work load
- Comfortable working alone or in groups
- Assist customers, vendors, and management in a professional manner
- Analyze and resolve complex issues
- Exercise discretion
- Engage in ethical conduct and decision making
Required (or Preferred) Education, Licensing and Experience
- Experience in food processing / manufacturing, packaging, etc.
- Experience operating / maintaining food processing equipment, packaging machinery and processes.
- 5+ years of experience as a mechanic, advanced operator, or similar role within a manufacturing / production environment.
- 5+ years as a certified lift truck operator with propane and electric lifts.
- Strong mechanical aptitude with a background in operating, maintaining, troubleshooting and repairing processing and packaging equipment.
- Familiarity with packaging processes and machinery, including scales, auto-mated packaging machines, electronic sorters, carton erectors, inkjet printers, check-weighers, metal detectors, x-rays, palletizers, and similar equipment.
- High degree of cross-functional understanding of maintenance practices and techniques.
- Proficiency in using diagnostic tools and software for packaging machinery.
- Understanding of electrical and pneumatic systems related to processing / packaging equipment.
- Experience with preventive maintenance programs and documentation.
- Ability to read and interpret mechanical schematics and blueprints.
- Strong problem-solving skills with a focus on efficiency and quality.
- Excellent communication and interpersonal skills to engage with cross-functional teams.
- Self-motivated with a strong work ethic and attention to detail.
- Ability to adapt to changi
Benefits
Estimated- Competitive pay
- Health insurance
- 401(k)
- Paid time off
- Overtime available
- Safety training provided
